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Transfer Case Malfunction 2016 G550
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Posted 3/6/2018 3:01 PM
blu60
Member


Date registered: Oct 2017
Location: East Texas, USA
Vehicle(s): 2016 G550, 2007 Land Cruiser, 1996 LX450, 1973 LR
Posts: 12

Transfer Case Malfunction 2016 G550

Hi All

I was recently on my first real 4X4 trip in my G and after a long technical stretch of road I tried to switch from Lo to Hi and the screen said in red letters TC Malfunction proceed to shop. The transfer case acted as if it were in neutral as drive and reverse did not work (nor did park). I turned the engine off and on and pushed the Lo/Hi several times, and it ended up back in Lo range. I limped back to the trail head, tried again to get into Hi to no avail. Back at camp I let it rest a few hours, and it transferred from Lo to Hi no problems and have cycled from Hi to Lo and back a few times with no problems. Anyone else aver have this problem? I am new to the G's as a long time Land Cruiser owner so I'm looking for ideas.

Many thanks for any help.
#238678
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Author
Posted 3/6/2018 4:27 PM
DUTCH
Administrator Doppelgänger




Date registered: Apr 2006
Location: US, GA, Atlanta
Vehicle(s): 2015 Audi Q7 3.0 TDI,2018 Sprinter
Posts: 9963
5000
RE: Transfer Case Malfunction 2016 G550

If you're still under warranty, I sure would let the dealer check it out. Even if it seems to be working fine, it probably stored a code that the dealer's STAR/XENTRY system could read.

Is your fluid level OK?
#238679 - in reply to #238678
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Author
Posted 3/6/2018 4:30 PM
blu60
Member


Date registered: Oct 2017
Location: East Texas, USA
Vehicle(s): 2016 G550, 2007 Land Cruiser, 1996 LX450, 1973 LR
Posts: 12

RE: Transfer Case Malfunction 2016 G550

Thanks, going to the dealer for sure, but often having adequate knowledge beforehand brings the dealer's game up a bit. I still speak Land Cruiser, am learning my G-Wagen quickly! Will ask about fluids. I appreciate the response.
#238680 - in reply to #238679
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Posted 3/7/2018 8:31 AM
Ertech
Veteran


Date registered: May 2016
Location: Montreal CA
Vehicle(s): 2011 G550
Posts: 156
100
Re: Transfer Case Malfunction 2016 G550

There is a little motor with plastic gears monted to the the transfer case
That shifts the tc
There is also a module that controls it under the armrest.
Good luck

Edited by Ertech 3/7/2018 8:50 AM
#238681 - in reply to #238680
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Author
Posted 3/7/2018 8:45 AM
blu60
Member


Date registered: Oct 2017
Location: East Texas, USA
Vehicle(s): 2016 G550, 2007 Land Cruiser, 1996 LX450, 1973 LR
Posts: 12

Re: Transfer Case Malfunction 2016 G550

Thanks so much for your help.
#238682 - in reply to #238681
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Posted 3/14/2018 12:32 AM
Otiswesty
Administrator




Date registered: Jun 2007
Location: Portland, Oregon
Vehicle(s): 463.241, 461.213
Posts: 3004
2000
Re: Transfer Case Malfunction 2016 G550

Yes some times this happens. Not likely related to fluids. It seems the transfer case control module loses the position sense of the shifter and error codes out. This happened on my 2002 on a couple occasions. The answer is to do as you did. Power cycles an d reengage shifting action. Some times motor needs replacement or wire harness under neath is damaged so check the wiring. In my 02 it was a faulty control module, common in 2002-2003 models.

Now I have TC shifter lever in my 1998, always works
#238724 - in reply to #238678
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Author
Posted 3/22/2018 11:03 AM
blu60
Member


Date registered: Oct 2017
Location: East Texas, USA
Vehicle(s): 2016 G550, 2007 Land Cruiser, 1996 LX450, 1973 LR
Posts: 12

Re: Transfer Case Malfunction 2016 G550

Thanks so much, yes, this accurately describes the situation, and, yes I like levers! Going to the dealer next week for evaluation.

#238776 - in reply to #238724
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Posted 3/27/2018 12:04 PM
blu60
Member


Date registered: Oct 2017
Location: East Texas, USA
Vehicle(s): 2016 G550, 2007 Land Cruiser, 1996 LX450, 1973 LR
Posts: 12

Re: Transfer Case Malfunction 2016 G550

new T-Case shifter motor going in today - warranty

#238806 - in reply to #238776
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Posted 4/3/2018 8:09 PM
fernweh



Date registered: Apr 2006
Location: Calabasas, CA - Centenario, BCS - Luebeck, Germany
Vehicle(s): Few Mercedes-Benz, a Toyota Amphibious and a Vespa
2000
Re: Transfer Case Malfunction 2016 G550

blu60 - 3/27/2018 10:04 AM

new T-Case shifter motor going in today - warranty

:ahhh:


Good luck with that new motor under warranty.

In most cases, it is a communication error between the control unit and the motor - wiring harness connection problems.
BTW the shift motion needs to be normalized, so the control unit remembers, how often the motor has to turn, to shift from low to high and back.
Star system or holding the control switch down for 10 sec longer, pass the successful shift......
#238853 - in reply to #238806
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Author
Posted 4/4/2018 4:42 PM
blu60
Member


Date registered: Oct 2017
Location: East Texas, USA
Vehicle(s): 2016 G550, 2007 Land Cruiser, 1996 LX450, 1973 LR
Posts: 12

Re: Transfer Case Malfunction 2016 G550

Got the motor replaced, and the ESP reprogrammed due to a recall. All seems to be right.

Thanks
#238856 - in reply to #238853
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