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Seals at front differential early W460
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Posted 2/16/2014 10:43 AM
petermerle
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Date registered: Apr 2006
Location: Cape Town ( deep south )
Vehicle(s): W460 *1, W123 *2, W124
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Seals at front differential early W460

Early front Axles kept oil confined to the axle "pumpkin" ,the axle tubes were free of oil.  I'm trying to identify the applicable seals - the O ring on the side-shaft and the seal on the non lock side shaft inner.

 

 

#220159
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Posted 2/16/2014 7:24 PM
bram_r
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Date registered: Apr 2007
Location: the Netherlands
Vehicle(s): 1984 MB 280GE, 1982 MB 300GD, 1986 Subaru XT 4WD
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RE: Seals at front differential early W460

Hi Peter,

I found two partnumbers for I think the inner seals next to the diff housing:

seal pn. a0059977846 for axle number to 7 000560
seal pn. a0079970347 for axle number from 7 000561

maybe you can already do a search on these numbers on hanshehl.de, I'm sure he's got this issue covered

Bram

#220170 - in reply to #220159
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Posted 2/17/2014 12:27 AM
petermerle
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Date registered: Apr 2006
Location: Cape Town ( deep south )
Vehicle(s): W460 *1, W123 *2, W124
Posts: 1315
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Re: Seals at front differential early W460

HAns has not got this aspect covered - That seal you gave is the inner seal in the wheel bearing hub. I think sits A0059977547 and A0059974848 - can anyone confirm this ( items #49 and #526 in diagram under SA20162
#220173 - in reply to #220159
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Posted 2/27/2014 3:59 PM
bram_r
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Date registered: Apr 2007
Location: the Netherlands
Vehicle(s): 1984 MB 280GE, 1982 MB 300GD, 1986 Subaru XT 4WD
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RE: Seals at front differential early W460

You're right, I made a mistake.

The right seals at the diff sides (used up to axle 70 23946) should be pn. A0059977047.
From axle 70 23947 and up, seal pn. A0089975747 or A0099972847.

I think you already knew this since 2006 ( http://www.pointedthree.com/disc/forums/showthread.php?tid=4728&sta... )

For the O-ring I found A0059974748 or A0059974848 (see topic http://pointedthree.com/disc/forums/showthread.php?tid=20338&posts=... for EPC screenprint, ref. 526)

I'm not exactly sure on that seal, could be A0059977447 or A0059977547. See topic above for same EPC screenprint, ref. 49).

All the best,

Bram





Edited by bram_r 2/27/2014 4:00 PM
#220420 - in reply to #220159
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Posted 2/28/2014 1:17 AM
petermerle
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Date registered: Apr 2006
Location: Cape Town ( deep south )
Vehicle(s): W460 *1, W123 *2, W124
Posts: 1315
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Re: Seals at front differential early W460

The o- ring is not available any more. In fact I suspect all the early design seals are not available.
#220440 - in reply to #220159
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Posted 2/28/2014 6:38 AM
DUTCH
Administrator Doppelgänger




Date registered: Apr 2006
Location: US, GA, Atlanta
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Re: Seals at front differential early W460

petermerle - 2/28/2014 1:17 AM

The o- ring is not available any more. In fact I suspect all the early design seals are not available.


My vendor has accepted the order. No word yet on whether or not they can get it.
#220444 - in reply to #220440
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Posted 2/28/2014 6:55 AM
petermerle
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Date registered: Apr 2006
Location: Cape Town ( deep south )
Vehicle(s): W460 *1, W123 *2, W124
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Re: Seals at front differential early W460

Lets hopefully he has some NOS in store.
#220445 - in reply to #220159
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Posted 3/1/2014 8:06 AM
DUTCH
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Re: Seals at front differential early W460

DUTCH - 2/28/2014 6:38 AM

petermerle - 2/28/2014 1:17 AM

The o- ring is not available any more. In fact I suspect all the early design seals are not available.


My vendor has accepted the order. No word yet on whether or not they can get it.


They can NOT get it. No longer available. I would try EuroTruck. They seem to have good luck in finding parts that are NLA.
#220473 - in reply to #220444
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Posted 3/8/2014 6:52 PM
stubear334
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Date registered: Aug 2009
Location: Montgomery, AL, USA
Vehicle(s): 1980 280GE, BMW 318Ti, Infiniti JX35
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Re: Seals at front differential early W460

I rebuilt my front axle last summer. Luckily, the seals weren't leaking, so I left them alone. I don't know how you would replace them anyways without special tools and know how. Sounds like the later designs have the seal mounted outboard rather than inboard. Hate to hear they are NLA. Time to get a later axle!

Stuart
#220578 - in reply to #220159
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Posted 3/9/2014 1:06 AM
petermerle
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Date registered: Apr 2006
Location: Cape Town ( deep south )
Vehicle(s): W460 *1, W123 *2, W124
Posts: 1315
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Re: Seals at front differential early W460

The O ring on shaft is definitely NLA . Have not tried the others yet
#220583 - in reply to #220159
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Posted 3/9/2014 10:11 AM
Fernando BR



Date registered: Jan 2007
Location: Brasil
Vehicle(s): G500/05 300GE/91 300GD/80
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RE: Seals at front differential early W460

Peter , think i used A 000 987 52 46 (or the replacement A 440 264 01 60 ) on my 300GD. Other seals (diff + axle tubes) and crow spacer were available 3 years ago.



Edited by Fernando BR 3/9/2014 10:13 AM
#220597 - in reply to #220159
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Posted 2/12/2021 2:30 PM
riaanharman
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Date registered: Jan 2009
Location: South Africa
Vehicle(s): 2012 - G300 Professional / 1984 - 300GD
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Re: Seals at front differential early W460

Guys I need to change the same seals on my G seeing this thread is already seven years old, did anything happen after this discussion or are the parts not available any longer.

Thanks

Riaan
#242458 - in reply to #220440
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Posted 2/16/2021 2:54 PM
riaanharman
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Date registered: Jan 2009
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Vehicle(s): 2012 - G300 Professional / 1984 - 300GD
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Re: Seals at front differential early W460

No feedback on this guys?
#242484 - in reply to #220159
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Posted 2/17/2021 11:54 PM
Otiswesty
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Date registered: Jun 2007
Location: Portland, Oregon
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Re: Seals at front differential early W460

If you have a 2012 G300pro, then I would think all of the axle parts and seals would still be available.
Go with the MB dealer or check with G specific vendor for a full axle kit.

Kevin at McStarparts in Australia is very helpful and he should be used to dealing with the G pro models sold there
https://www.mcstarparts.com/

Edited by otiswesty 2/17/2021 11:56 PM
#242490 - in reply to #220159
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Posted 2/18/2021 12:26 AM
petermerle
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Date registered: Apr 2006
Location: Cape Town ( deep south )
Vehicle(s): W460 *1, W123 *2, W124
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Re: Seals at front differential early W460

This thread is titled Seals for early W460
#242491 - in reply to #242490
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Posted 2/18/2021 12:38 AM
Otiswesty
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Date registered: Jun 2007
Location: Portland, Oregon
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Re: Seals at front differential early W460

I saw that, didn't mean to clutter things up.

rianharmann has a 2012 G300 Pro listed in his profile, so I was just checking to see if he was looking for axle parts for that truck.

Kevin at McStarparts would also be a good source for vintage G parts like the early seals if they are available. He has sent me parts for my 1983 461 280GE, which have been otherwise hard to find.
#242492 - in reply to #242491
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Posted 2/18/2021 1:55 PM
riaanharman
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Date registered: Jan 2009
Location: South Africa
Vehicle(s): 2012 - G300 Professional / 1984 - 300GD
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Re: Seals at front differential early W460

Unfortunately this is for an old W460 Otiswesty.
#242493 - in reply to #220159
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Posted 2/23/2021 5:15 PM
G-AMG
G-Class DIY Host




Date registered: May 2006
Location: South Texas
Vehicle(s): '04 G55, '80 280GE, '99 S420, '98 E320, 2011 E350
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RE: Seals at front differential early W460

Riaan.

I am currently living the 'Nightmare' of Early Axle Seals.

A few thousand miles ago, I rebuilt the Axles on BOTH my 1980 280GE, as well as 2004 G55 (what are the probabilities that BOTH trucks' bearings simultaneously failed??!!! But they DID!).

After a couple thousand miles, I noticed an odd Vibration, followed by a soupy oil oozing out around the right front tire/rim. A quick sniff showed DIFFERENTIAL OIL!!!

On the NEW G, it was simple. The Axle Shaft Sealing rings are 'External', on the OUTER end of axle tube.

The OLD G original Rebuild?? Despite EPC showing part# A0059977047, my External Tube was waaaaay too small for the Seal, so I returned it. I did not think anything more about it....

Fast-Forward to current Diff Oil leak. Finding an EMPTY Diff Housing (only a small amount of mixed Housing Grease, and Diff Oil), this began a quest for the truth.

Thank goodness, I found Dr Hanshehl's site: https://www.hanshehl.de/tipp21b.htm This provided alot of Clues to my problem. I was quite surprised to find such LITTLE info out there about the early axles.

My local dealer contacted the M-B Classics Center, who had NO CLUE about any seals.

The other person who deserves a HUGE shout-out? Steve at ExpeditionImports!! He found 'Chris' an Ol' Timer G mechanic, who had seen *ONE* such Axle leak in his decades.

Come to find out, on the EARLY axles, the Seal for the 'Right' Side/*SHORT* Axle Shaft ( LHD truck, Passenger-Side), the seal is at the INSIDE/MEDIAL portion of the Axle tube (ie.Right Next to the Differential Housing, as it joins the tube.) (See Photo.... Differential Gears REMOVED)

Thinking I was smart, I Re-Ordered that original A0059977047 (SAME part # as the Mangled Seal in the photo, including the 'Made in West Germany' markings!! haa haaa).
To my DISAPPOINTMENT?? The seal does not 'Seal' my Axle shaft!!!

My axle shaft measures 36mm in diameter. The above seal? is 41,5mm Inner Diameter. Not even close, despite it being the correct part. The ONLY way it could seal is if I installed A4603370459 Bushing Ring, but IF I pressed this onto the axle shaft? I would NOT be able to pass the shaft down the Axle Tube!!!! It is too big!

After pulling out what Little Hair I have left..... I went ahead and purchased an Aftermarket, Double Lipped Seal which fits PERFECTLY at 62 x 36 x 10 MM.

http://www.avxseals.com/mobile/Product.aspx?ProductCode=TC36x62x10


Now, in regards to the *LONG* Axle Shaft (ie. LHD truck, LEFT/DRIVER'S SIDE). Per my research, there is an 'O-Ring' which seals-in the Diff Oil. On Dr Hanshehl's site, he found a seal which matches nicely to the one I found:

https://www.oringsandmore.com/fkm-o-ring-32-x-3mm-minimum-2-pcs/


This was the First, and I believe the *LAST* time, I would EVER, EVER need to remove a Differential Gear. It required me using my Hazet 26,000 Newton Spring Compressor in order to 'Squash' the Differential Housing (aka 'Pumpkin') enough to be able to get the stupid thing out! And because of the Crazy-Tight Tolerences? A real NIGHTMARE to get it back in!!

Hopefully, this cobbles-together enough Info for anyone else 'Unfortunate' enough to need changing of this inner seal.

'G'





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#242511 - in reply to #220159
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Posted 2/23/2021 7:32 PM
DUTCH
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Date registered: Apr 2006
Location: US, GA, Atlanta
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RE: Seals at front differential early W460

G-AMG, That doesn't sound like any fun at all. Good on ya!
#242512 - in reply to #242511
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Posted 2/28/2021 11:49 AM
riaanharman
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Date registered: Jan 2009
Location: South Africa
Vehicle(s): 2012 - G300 Professional / 1984 - 300GD
Posts: 79
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RE: Seals at front differential early W460

Thanks a million G-AMG I will try and source those now and see what we can do.
#242519 - in reply to #242511
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