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hipine Date registered: Jul 2006 Location: US, CO, Bailey Vehicle(s): 460 1980 280GE w. 617A | Successful WUR rebuild Last week the 230GE started showing signs of running super rich and I suspected something wrong with the Warm Up Regulator (WUR). I put the fuel pressure gage on it and sure enough, the control pressure was super low and there was nothing I could do to influence it. I thought I was in for a big ticket item or taking a risk with a junkyard part. Little did I know that since the last time I looked into this, people have come on the scene making rebuild kits for the WUR. This morning Wyatt and I removed the WUR, opened it up, cleaned everything up good and replaced the o-rings and stainless steel diaphragm that came in the rebuild kit. Put it back together, re-installed it, adjusted the cold control pressure, broke out the Gunson Gastester and set the idle CO and idle speed. She's back to running like a champ! I can't say I found out specifically why the WUR was leaking-by resulting in super low control pressure (less than 0.5 bar), but whatever it was got fixed by the rebuild, and the cars running great again so I'll consider it a success and ready to go for another 35 years and 300k miles or so. Here's the only source I know of for these kits in the states. http://salvox.com $700+ part new, $200+ used flea-bay part, $55 rebuild kit. I'll try to attach the best rebuild article I know of. -Dave G. Edited by hipine 11/16/2019 10:11 PM Attachments ---------------- wurfix_1504161129688.pdf (190KB - 15 downloads) | ||
#241212 | |||
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AlanMcR Expert Date registered: Apr 2006 Location: US, CA, Los Altos Vehicle(s): G300DT E300DT 230SL Posts: 3500 | RE: Successful WUR rebuild Always nice to see parts rebuilt rather than replaced. There is so much waste in the world. | ||
#241213 - in reply to #241212 | |||
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Otiswesty Administrator Date registered: Jun 2007 Location: Portland, Oregon Vehicle(s): 463.241, 461.213 Posts: 3006 | Re: Successful WUR rebuild Thanks for posting this Dave. I picked up a 1983 280GE last year and it suffers a low idle when cold. We have adjusted it so that it idles okay, but then it idles rich when warm. I just found a take-off FI setup from a turbo diesel conversion, so will rebuild my WUR once I get the replacement. Definitely worth a $55 investment. | ||
#241217 - in reply to #241212 | |||
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hipine Date registered: Jul 2006 Location: US, CO, Bailey Vehicle(s): 460 1980 280GE w. 617A | Re: Successful WUR rebuild otiswesty - 11/18/2019 9:30 PM ... low idle when cold. ... idles rich when warm.... Being able to do a control pressure test is EVERYTHING on k-jet. That and a CO meter are required to make it run right. Only set the idle when fully warm. The control pressures and cold-start injector take care of the cold start right every time. There's a good reason these systems were ubiquitous on European cars for 15+ years. When the setup is approached correctly, they run great and are very robust for a long time. Thankfully I never had to mess with the WUR on my 280. I hear the way to approach it is from below. The one on the 230 is right on top of the motor and couldn't be easier to get at. The 280s are also notorious for cracks or leaks in the air hoses under the intake that can screw with correct idling across temp ranges. Some searches here and on BWF will yield some great posts by Bram on how to attack that (air) side of the system. That leads to an important fact. Bad conditions in one area can't be compensated for in other areas. The whole system has to be right. But when it is, it performs really well. Best wishes and good luck with the 280! -Dave G. | ||
#241224 - in reply to #241217 | |||
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