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G-AMG G-Class DIY Host Date registered: May 2006 Location: South Texas Vehicle(s): '04 G55, '80 280GE, '99 S420, '98 E320, 2011 E350 | Photo DIY- Diavia/Sanden A/C Compressor Seal R/R As a follow-up to my previous post of "Leaking Compressor"-- After contacting (with photos of the problem) I get the answer back, "NO! There is NO repair for such a leak.... You have to buy a new compressor $350" Well, I decide, instead, I opt to take charge of my own destiny, and visit my local Auto A/C warehouse, showing the owner my problem... He throws a $4.50 gasket set at me and says "This will solve your problem..." Hmmmm, Nothing ticks me off more than companies being dishonest! As all projects on the old Klunkerwagen, it gives me a great opportunity to "Learn Something New", in this case A/C work. A/C has always been one of many "Pandora's Boxes" which I thought was a "Taboo" don't try yourself job. Other than "reclaiming" the original Freon (which was un-necessary in my case due to all the R12 leaked out), the work was quite easy and a "no brainer". Thanks to Dai's wonderful tip on the Freeze 12, I was able to get around the need for tracking down "Real" R12. Last time I did this, it involved a shady back alley transaction with some guy in a trenchcoat.... a PAIN, and EXPENSIVE!! Unlike "real" R12, Freeze 12 is not harmful to the environment, and is "Legal" for a non-licensed person to buy.... (it is also a FRACTION of the cost of the real stuff). Anyway, here's the step-by-step for work on the Diavia aftermarket system which uses the Sanden 508 Compressor. I know this is not exactly "G-Specific", but I hope it helps someone.. G (0.JPG) (01.JPG) (1.JPG) (2.JPG) (3.JPG) (4.JPG) (5.JPG) (6.JPG) (7.JPG) (8.JPG) (9.JPG) (10.JPG) (11.JPG) (12.JPG) (13.JPG) (14.JPG) (15.JPG) (16.JPG) (17.JPG) (18.JPG) (19.JPG) (20.JPG) (21.JPG) (22.JPG) (23.JPG) (24.JPG) (25.JPG) (26.JPG) (27.JPG) (28.JPG) (29.JPG) (30.JPG) Attachments ---------------- 0.JPG (45KB - 8 downloads) 01.JPG (48KB - 7 downloads) 1.JPG (63KB - 8 downloads) 2.JPG (51KB - 8 downloads) 3.JPG (58KB - 8 downloads) 4.JPG (51KB - 7 downloads) 5.JPG (52KB - 7 downloads) 6.JPG (48KB - 8 downloads) 7.JPG (51KB - 8 downloads) 8.JPG (26KB - 8 downloads) 9.JPG (56KB - 8 downloads) 10.JPG (46KB - 9 downloads) 11.JPG (41KB - 7 downloads) 12.JPG (48KB - 7 downloads) 13.JPG (55KB - 8 downloads) 14.JPG (49KB - 8 downloads) 15.JPG (47KB - 8 downloads) 16.JPG (47KB - 8 downloads) 17.JPG (56KB - 8 downloads) 18.JPG (56KB - 7 downloads) 19.JPG (38KB - 7 downloads) 20.JPG (43KB - 8 downloads) 21.JPG (46KB - 7 downloads) 22.JPG (50KB - 8 downloads) 23.JPG (33KB - 8 downloads) 24.JPG (46KB - 8 downloads) 25.JPG (59KB - 8 downloads) 26.JPG (48KB - 8 downloads) 27.JPG (38KB - 7 downloads) 28.JPG (64KB - 8 downloads) 29.JPG (68KB - 8 downloads) 30.JPG (59KB - 8 downloads) | ||
#153578 | |||
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fernweh Date registered: Apr 2006 Location: Calabasas, CA - Centenario, BCS - Luebeck, Germany Vehicle(s): Few Mercedes-Benz, a Toyota Amphibious and a Vespa | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R Just wunderbar! Thank you for taking the time and effort to provide us with such a detailed work description. I 'm always envy of your superb special & standard tool selection...... What a great services to the G-wagen community at large. Karl | ||
#153579 - in reply to #153578 | |||
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Indiana Drew Expert Date registered: Feb 2007 Location: Houston Tx Vehicle(s): 2002 G500 LWB, 1980 280GE SWB (Sold), S500 Posts: 2223 | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R Yes, I can see from your photos that all the tools involved are those run of the mill, junk drawer types ... LOL Did I see a lift in one of your photos, too? Great write up - I feel the same way about automotive AC after having installed the unit in the 280 before moving to Texas. I am really interested in replacing the cheap-o under the dash AC unit and the heat with an integrated system from Vintage Air (San Antonio.) I'd like to have AC that is bi-level and that can be sent to the back seat through the existing vent. Also a true defrost/defog would be a nice feature ... Again, nice photo directions! Also that garage floor looks clean enough to eat off ... | ||
#153580 - in reply to #153578 | |||
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AlanMcR Expert Date registered: Apr 2006 Location: US, CA, Los Altos Vehicle(s): G300DT E300DT 230SL Posts: 3500 | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R More tool porn. Arrgh! | ||
#153582 - in reply to #153578 | |||
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nadd Expert Date registered: Apr 2006 Location: UAE, Dubai Vehicle(s): G500 2016 LHD, numerous Chevys Posts: 1285 | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R fernweh - 7/11/2009 12:11 AM Just wunderbar! Thank you for taking the time and effort to provide us with such a detailed work description. I 'm always envy of your superb special & standard tool selection...... What a great services to the G-wagen community at large. Karl ^What he said! Reminds me that 1 day I need to start a thread about "favorite fixed lift type" for the ultimate garage, there are quite a few options out there | ||
#153583 - in reply to #153579 | |||
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bram_r Expert Date registered: Apr 2007 Location: the Netherlands Vehicle(s): 1984 MB 280GE, 1982 MB 300GD, 1986 Subaru XT 4WD Posts: 1659 | Re: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R best of tools, excellent pics. I don't even have A/C on my G's, but still nice and informative to read your topics. Bram | ||
#153615 - in reply to #153578 | |||
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290 gdt Veteran Date registered: Jan 2008 Location: GREECE - MACEDONIA (Now in Athens) Vehicle(s): w461,290 gdt, 1999, LHD Posts: 126 | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R Hi G-AMG, is the DIAVIA aftermarket ARCON a specific model for Gs? In that case which model is that one? | ||
#163268 - in reply to #153578 | |||
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Indiana Drew Expert Date registered: Feb 2007 Location: Houston Tx Vehicle(s): 2002 G500 LWB, 1980 280GE SWB (Sold), S500 Posts: 2223 | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R 290 gdt - 1/5/2010 12:53 AM Hi G-AMG, is the DIAVIA aftermarket ARCON a specific model for Gs? In that case which model is that one? As you can see the Sanden my 280 is not necessarily G specific ...
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#163275 - in reply to #163268 | |||
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G-AMG G-Class DIY Host Date registered: May 2006 Location: South Texas Vehicle(s): '04 G55, '80 280GE, '99 S420, '98 E320, 2011 E350 | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R 290 gdt - 1/5/2010 1:53 AM Hi G-AMG, is the DIAVIA aftermarket ARCON a specific model for Gs? In that case which model is that one? Hi! No, I don't think the Diavia is "G-Specific". My compressor is a "Standard" Sanden SD-508. What I "DO" know, though, is that there "IS" a "Non-Standard" sized Wheel Pulley on the front of the compressor. The A/C warehouse guy said it is "Much larger than usual". He said you could fit a "standard" pulley.... you would just have to use a Smaller V-Belt. I have actually spent ALOT of time trying to track down info about Diavia units, including writing Italy.. they "seem" extremely hard to find, so I wish you luck! Warm regards to Macedonia... I notice they have been pushing "Bring your business to Macedonia" ads on TV lately. G | ||
#163279 - in reply to #163268 | |||
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stubear334 Veteran Date registered: Aug 2009 Location: Montgomery, AL, USA Vehicle(s): 1980 280GE, BMW 318Ti, Infiniti JX35 Posts: 169 | Re: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R Wow! I wonder what the carbon offset of repairing the compressor is vs. buying a new one?? All of us G owners can offset the poor fuel economy by fixing the vehicles instead of buying a new one. Stuart | ||
#163300 - in reply to #153578 | |||
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hus55 Expert Date registered: Apr 2006 Location: north cyprus,lapta. Vehicle(s): 300GDS, G300 LONG,300GDT CLK55 AMG CAB. Posts: 2230 | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R another crime solved thanks for sharing the info G-AMG | ||
#163307 - in reply to #153578 | |||
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460332 Date registered: Apr 2006 Location: Europe Vehicle(s): | RE: Photo DIY- Diavia/Sanden A/C Compressor Seal R/R Ausgezeichnet!!! But he still have some spots on that floor and he mixes Stahlwille and Hazet tools... | ||
#163366 - in reply to #163307 | |||
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